grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.gr ayhill.com optical and mechanical encoders optical encoders .650 (16,51) .265.020 (6,73) .210.020 (5,33) .408 (10,36) header is samtec p/n mtms-108-58-t-s-485 or equivalent .380.003 (9,650,07) ?1.000.015 (25,40,38) ?.810 (20,57) .615.003 (15,620,07) .250 (6,35) ?.050.003 (1,270,07) locating pin .040 .003 (1,02 0,07) connector is amp p/n 0-215083-8 or equivalent ?.250.002 (6,350,05) m17x1 thread .598 .015 (15,19 0 ,38) .205 .001 (5,2 1 0 ,02) .219 .003 (5,5 6 0 ,07) .580 .015 (14,7 3 0 ,38) .708 .015 (17,9 8 0 ,38) pivot point 4.000 .200 4.000 (5,08) series 60a joystick features ? optical encoder, pushbutton, and joystick in one shaft ? long life, high reliability ? compatible with cmos, hcmos, and ttl logic ? choices of cable length and termination ? customized solutions available dimensions in inches (and millimeters) pin version circuitry and joystick operation standard quadrature 2-bit code applications ? global positioning/driver information systems ? medical equipment control ? radio control ? robotics ? commercial appliances x direction joystick y direction joystick power +5.0v 2 3 4 6 5 *external pull-up resistors required for operation (2.2k ? ). r* r* ground switch pushbutton normally open output b output a 8 7 1 * defined by locating pin on top of housing x low y low x high y high* 2.5v encoder 38 unless otherwise specified, standard tolerance are: linear .025 diameter .010 angle 2.0
optical and mechanical encoders grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.gr ayhill.com optical encoders series angle of throw: detent: 18 = 18 or 20 positions; non-detent: 08 = 18 or 20 positions; non-turn: 00 = joystick and pushbutton only joystick contacts: 2 = 2 discrete contacts 4 = 4 discrete contacts 60a18-4-040s 8 = 4 contacts in 8 possible directions termination: s = stripped cable; .050" centers; c = connector; .050" centers; p = pin; .050" centers cable termination: 040 = 4.0in. cable is terminated with amp connector p/n 215083-6. see amp mateability guide for mating connector details. *eliminate cable length if ordering pins (ex: 60a18-4-p) specifications rotary electrical and mechanical ratings operating voltage: 5.00 0.25 vdc supply current: 20 ma maximum at 5 vdc output: open collector phototransistor. external pull up resistors are required output code: 2-bit quadrature, channel a leads channel b by 90 electrically during clockwise rotation of the shaft logic output characteristics: high: no less than 3.5 vdc low: no greater than 1.0 vdc minimum sink current: 2.0 ma power consumption: 100 mw maximum mechanical life: 1 million rotational cycles of operation (1 cycle is a rotation through all positions and a full return) average rotational torque: 2.0 1.0 in- oz initially, torque shall be within 50% of initial value throughout life mounting torque: 15 in-lbs. maximum shaft push-out force: 45 lbs minimum shaft pull-out force: 45 lbs minimum terminal strength: 15 lbs terminal pull-out force minimum for cabled and header termination solderability: 95% free of pin holes and voids pushbutton electrical and mechanical ratings rating: 10 ma at 5 vdc resistive contact resistance: less than 10 ohms life: 1 million actuations minimum contact bounce: < 4 ms make, 10 ms break actuation force: 400 150 grams force shaft travel: 0.020 0.010 inches joystick electrical and mechanical ratings supply current: 5 ma maximum output code: 2-bit logic output characteristics: neutral: 2.5 0.5 vdc high: > 4.5 vdc low: < 0.5 vdc angle of throw: 8 2 in all directions life: 500,000 actuations in each direction environmental ratings operating temperature range: -40c to 85c storage temperature range: -55c to 100c relative humidity: 96 hours at 90-85% humidity at 40c vibration: harmonic motion with amplitude of 15g, within a varied 10 to 2000 hz frequency for 12 hours mechanical shock: test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s materials and finishes assembly studs: 305 stainless steel detent housing: polyamide polymer (nylon 6/10 alloy) printed circuit boards: glass cloth epoxy double clad with copper gold over nickel plated infrared emitting diode chips: gallium aluminum arsenide silicon phototransistor chips: gold and aluminum alloys ordering information available from your local grayhill component distributor. for prices and discounts, contact a local sales office, an authorized local distributor, or grayhill. resistors: metal oxide on ceramic substrate solder pins: brass, plated with tin shaft: polyamide polymer (nylon 6/10 alloy) with stainless steel insert detent balls: carbon steel plated with nickel detent springs: music wire plated with tin code rotor: 33% glass reinforced nylon 66 pushbutton dome: stainless steel pushbutton dome retainer: polycarbonate joystick housing: polyamide polymer (nylon 6/10 alloy) joystick contact: stainless steel, silicone rubber, brass with silver cladding, high-temp thermoplastic, phosphor bronze with silver cladding cable: copper stranded with plating in pvc insulation connector: pa 4.6 with tin over nickel plated phosphor bronze lockwashers: stainless steel with passivate finish hex nuts: 303 stainless steel label: tt406 thermal transfer cast film solder: sn/ag/cu, lead-free, no clean mounting nut: polyurethane lubricating grease: nye nyogel 774l options contact grayhill for custom terminations, rotational torque, number of positions, shaft configurations, and resolutions. control knobs are also available. ? indicates logic high; blank indicates logic low. code repeats every 4 positions. clockwise rotation position output a output b 1 2 3 4 ? ?? ? waveform and truth table standard quadrature 2-bit code 6 5 4 3 2 1 position number output "b" output "a" high high low low encoder 39
grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.grayhill.com optical and mechanical encoders optical encoders cable length .200 [5,08] ? 1.000 25,4 [ ] .436 11,07 [ ] .537 13,64 [ ] .040 1,02 [ ] .886 22,5 [ ] .950 24,13 [ ] .460 11,68 [ ] .219 5,56 [ ] .250 6,35 [ ] pivot point .125 3,18 [ ] .591 15,01 [ ] .628 15,95 [ ] ? .810 20,57 [ ] .380 9,65 [ ] ? .050 1,27 [ ] .582 14,78 [ ] .205 5,21 [ ] .407 10,34 [ ] .615 15,62 [ ] .945 24 [ ] .120 3,05 [ ? m17x1 thread series 60ad optical encoder with integrated joystick and pushbutton fe atures ? dome contacts provide excellent tactile feedback in all directions ? choices of actuation force, cable length and termination ? customized solutions available appli cations ? aerospace ? automotive ? medical devices dimensions in inches (and millimeters) unless otherwise specifed, standard tolerance are: linear .025 diameter .010 angle 2.0 angle of throw: 18= 18 or 20 positions joystick: 4= four contacts & directions; 8= four contacts & eight directions 60ad18-4-m-060s termination: 0.050" center p= pin header; c= connector; s= stripped cable cable length: 020 thru 250 in 1/2 inch increments, 060= 6.0 inch cable force option: (see table) l=low, m=medium, h=high ordering infor mation for prices and custom confgurations, contact a local sales offce, an authorized distributor, or grayhill's sales department. option l m h 1 actuation force (joystick) [g] 550200 725200 1050250 2 actuation force (pushbutton) [g] 625200 800200 1100250 3 average rotational torque [in-oz] 1.500.75 3.501.75 5.002.00
optical and mechanical encoders grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.grayhill.com optical encoders joyst ick oper ation + encoder wavefor m and tr uth tabl e standard quadrature 2-bit code neutral neutral neutral neutral neutral neutral specifi cations r otary specifcations operating voltage: 5.00 0.25 vdc supply current: 20ma max at 5 vdc minimum sink current: 2.0ma at 5 vdc power consumption: 0.1mw max at 5 vdc output: open collector phototransistor, 2.2k w external pull-up resistors are required output code: 2-bit quadrature, channel a leads channel b by 90 in clockwise rotation logic output characteristics: high: no less than 3.5 vdc low: no greater than 1.0 vdc mechanical life: 1 million rotational cycles (through all positions and a full return) r otational torque: see table maximum r otational speed: 100 rpm mounting torque: 15 in-oz. maximum shaft push/pull out force: 45 lbs min. shaft side-load force: 20 lbs. min. terminal strength: 15 lbs pull-out force min. pushbutton specifcations r ating: 10 ma at 5 vdc resistive contact resistance: less than 10 ohms contact bounce: < 4ms make, <10 ms break mechanical life: 1 million actuations min. actuation force: see table pushbutton travel: .027 .010 in. joystick specifcations supply current: 5ma max output code: 2-bit logic output characteristics: neutral position: 2.5 0.5 vdc high-state position: >4.5 vdc low-state position: <0.5 vdc mechanical life: 500k cycles min. actuation force: see table angle of throw: 3.5 +2/-1 e nvironmental ratings operating temp. r ange: -40c to 85c storage temp. r ange: -55c to 100c r elative humidity: 96 hours at 90-95% humidity at 40c vibration: harmonic motion with amplitude of 15g, within 10 to 2000 hz for 12 hours mechanical shock: test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s materials and finishes detent housing: nylon 6/10 shaft: nylon 6/10 shaft i nsert: 303 stainless steel joystick housing: nylon 6,10 centering plate: nylon 6,10 detent balls: carbon steel detent springs: music wire dome contacts: stainless steel dome housings: polycarbonate over brass- lead frame dome r etainers: nylon 6,0; 30% glass-flled joystick actuators: polyphthalamide; 50% glass flled pushbutton dome r etainer: polycarbonate printed circuit board: nema grade fr-4. glass-cloth epoxy, double clad with copper infrared e mitter: gallium arsenide phototransistor: planar silicon r esistors: metal oxide on ceramic substrate solder: 95.5% sn, 3% ag, 0.5% cu options contact grayhill for custom terminations, rotational torque, number of positions, shaft confgurations, and resolutions.
grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.grayhill.com optical and mechanical encoders optical encoders series 60c multi-function joystick fe atures ? three-in-one joystick, optical encoder and pushbutton ? compact packaging ? choices of cable length and termination ? customized solutions available appli cations ? avionics ? medical equipment ? automotive navigation, information & entertainment equipment dimensions in inches (and millimeters) unless otherwise specifed, standard tolerance are: linear .025 diameter .010 angle 2.0 fr ont mounting rear mounting joyst ick oper ation encoder waveform joyst ick encoder switch sche matic tr uth tabl e standard quadrature 2-bit code
optical and mechanical encoders grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.grayhill.com optical encoders series angle of throw: 22= 22.5 or 16 positions r otation torque: m= medium torque pushbutton: 7= 485 grams joystick: 4= four directions 60c22-m7-4-060s termination: 0.050" center ribbon cable with; c= connector; s= 0.1" stripped end cable length: 025 thru 250 in 1/2 inch increments, 060= 6.0 inch cable ordering infor mation available from your local grayhill distributor. for prices and discounts, contact a local sales offce, an authorized distributor, or grayhill. specifi cations r otary e lectrical and mechanical ratings operating voltage: 5.00 0.25 vdc supply current: 35ma typ at 5 vdc power consumption: 175mw typ at 5vdc output: direct output from inverting schmitt trigger output code: 2-bit quadrature, channel a leads channel b by 90 in cw rotation logic output characteristics: high: no less than 3.5 vdc low: no greater than 1.0 vdc mechanical life: 500k rotational cycles (through all positions and a full return) r otational torque: medium torque option 3.00 + 2.00 in-oz, torque shall be within 50% of initial value throughout life mounting torque: 15 in-lbs. maximum shaft push/pull out force: 25 lbs minimum terminal strength: 15 lbs terminal minimum joystick e lectrical and mechanical ratings operating voltage: 5.00 0.25 vdc supply current: 35ma at typ at 5 vdc power consumption: 175mw typ at 5vdc output: direct output from inverting schmitt trigger logic output characteristics: high: no less than 3.5 vdc low: no greater than 1.0 vdc mechanical life: 500k cycles (through all positions and a full return) angle of throw: 8 max. in all directions pushbutton e lectrical and mechanical ratings r ating: 10 ma at 5 vdc resistive contact resistance: less than 10 ohms contact bounce: < 4ms make, 10 ms break mechanical life: 500k actuations minimum actuation force: option 7 = 485 115grams pushbutton travel: 0.033 0.015 inches to contact; 0.075 inches maximum e nvironmental ratings operating temperature r ange: -40c to 85c storage temperature r ange: -55c to 100c r elative humidity: 96 hours at 90-95% humidity at 40c vibration: harmonic motion with amplitude of 15g, within a varied 10 to 2000 hz mechanical shock: test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s thermocycle: 4 hours cycling between -40c to 85c materials and finishes bushing: thermoplastic shaft outer: thermoplastic upper housing: thermoplastic pushbutton r ocker: thermoplastic pushbutton actuator: thermoplastic i nner shaft slide: thermoplastic slider plate: thermoplastic backplate: thermplastic lightpipe, joystick: thermoplastic lightpipe, 16 pos: thermoplastic centering profle: thermoplastic shaft i nner: aluminum pins: stainless steel barbed rivet: stainless steel detent balls: carbon steel 100 with nickel fnish centering balls: carbon steel 100 with nickel fnish detent springs: tinned music wire centering springs: tinned music wire cable asm: .050 round conductor fat cable, pvc coated. conductors are stranded, top - coated wire solder: 95.5% sn, 4% ag, 0.5% cu dome: stainless steel pcb 16 pos: nema grade fr-4. plating is gold or palladium over nickel infrared e mitter: gallium aluminum arsenide phototransistor: planar silicon r esistor: carbon flm schmitt trigger: rohs compliant tssop, 14 pin lubricating grease: nyogel 774l label: tt406 thermal transfer cast flm options contact grayhill for custom terminations, rotational torque, number of positions, shaft confgurations, and resolutions. control knobs are also available. contr ol knobs ? 1.344 ? .505 .695 .080 ? 1.150 .585 .487 .002 inner knob p/n 607702 outter knob p/n 607703
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